隨著工業(yè)水平的不斷發(fā)展提升,注塑模具作為加工制造行業(yè)不可或缺的工具,近幾年也是發(fā)展迅速;但是經(jīng)??匆姾芏嗟钠髽I(yè)反饋注塑模具報價為何如此之高,其實這是因為多方面的原因造成的,下面
濟南注塑模具廠家為您分析一番。
With the continuous development and improvement of the industrial level, the injection mold, as an indispensable tool in the processing and manufacturing industry, has also developed rapidly in recent years; However, we often see that many enterprises give feedback on why the price of injection molds is so high. In fact, this is caused by many reasons. The following Jinan injection mold manufacturer will analyze it for you.
注塑成型可以對形狀復(fù)雜的塑料產(chǎn)品實現(xiàn)一次成型,是一種率、大批量的生產(chǎn)方式。在模具行業(yè),欲要加工出高精度、高質(zhì)量、復(fù)雜型面的注塑模具,須借助的計算機輔助設(shè)計和制造軟件、編制合理的加工工藝規(guī)程,這是保證加工質(zhì)量須流程。除以上原因外,注塑模具較高原因還有以下幾方面:
Injection molding can realize one-time molding of plastic products with complex shapes, and it is a high-efficiency and mass production mode. In the mold industry, in order to process high-precision, high-quality and complex injection molds, it is necessary to use advanced computer-aided design and manufacturing software and prepare reasonable processing procedures, which is a necessary process to ensure the processing quality. In addition to the above reasons, the reasons for the high price of injection molds are as follows:
1、注塑模具制造所需時間較長,為了達到高精度,有些塑膠模具廠家都把模具這方面做得很細,專人跟進力求做得客戶滿意,所以需求的時間也就越多,投入的資金也會相應(yīng)增加。
1. It takes a long time to manufacture injection molds. In order to achieve high precision, some plastic mold manufacturers have made the molds very carefully, and specially assigned personnel follow up to make customers satisfied. Therefore, the more time required and the more capital invested will be correspondingly increased.
2、注塑模具制造工序較多,購買標(biāo)準(zhǔn)件費用高,工序復(fù)雜需要的人手也相對較多,為了保證質(zhì)量工序復(fù)雜的情況下塑膠模具廠家也需要經(jīng)過很多測試。
2. There are many manufacturing processes for injection molds, the cost of purchasing standard parts is high, and the process is complex, which requires a relatively large number of people. In order to ensure the quality, the plastic mold manufacturer also needs to undergo a lot of tests.
3、注塑加工模具制造難度大,注塑件模具的設(shè)計要求很高,主要把模具流道設(shè)計精確,比如前期的模流分析,如果設(shè)計工作沒有做好、做到位,那么在后續(xù)試模打樣不成功的情況下,修改模具是非常困難的事情,大多數(shù)需從新制造模具。
3. It is difficult to manufacture injection molding molds. The design requirements of injection molding molds are very high. The main purpose is to design the mold runner accurately. For example, if the mold flow analysis in the early stage is not done well and in place, it will be very difficult to modify the mold in the case of unsuccessful subsequent mold trial proofing. Most of the molds need to be manufactured from scratch.
4、模具制造套數(shù)需根據(jù)樣品而定,有時看上去一個結(jié)構(gòu)非常簡單的塑料件,它反而需要兩套注塑模具、甚三套注塑模具才能加工完成。算出注塑模具的甚要上十萬元,而正是這種高度反差,給客戶造成很大的心理影響。
4. The number of mold manufacturing sets needs to be determined according to the sample. Sometimes it looks like a plastic part with very simple structure, but it needs two sets of injection molds or even three sets of injection molds to complete the processing. The price of injection molds can even be up to 100000 yuan, and it is this high contrast that has a great psychological impact on customers.
The mold cost is a floating cost. The larger the allocation base, the lower the cost. In other words, the more finished products required, the lower the average cost. It is recommended not to go to a small factory to reduce the mold cost. This is the manufacturer's suggestion. I hope to help you. Please come to our website for more information http://www.wecantseeyoubeatingus.com Consult and understand.